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40-ton Self Aligning Welding Rotator enabling high-quality tank welding

Short Description:

Model :SAR-50 Welding Roller
Turning Capacity:50 tons maximum
Loading Capacity-Drive:25 tons maximum
Loading Capacity-Idler:25 tons maximum
Vessel size:500~4000mm
Adjust Way :Self aligning roller


Product Detail

Product Tags

✧ Introduction

40-ton self-aligning welding rotator is a heavy-duty piece of equipment designed to handle and position large, complex workpieces weighing up to 40 metric tons during welding operations. This specialized rotator incorporates advanced features to ensure precise alignment and controlled rotation, enabling consistent and high-quality welding results.

Key features and capabilities of a 40-ton self-aligning welding rotator include:

  1. Load Capacity:
    • The rotator is engineered to support and rotate workpieces with a maximum weight of 40 metric tons.
    • This makes it suitable for handling massive components, such as pressure vessels, shipbuilding parts, and large machinery.
  2. Self-Alignment Mechanism:
    • The rotator uses sophisticated sensors and control algorithms to automatically detect and adjust the position of the workpiece to maintain proper alignment during rotation.
    • This self-aligning feature ensures that the workpiece remains in the optimal orientation for consistent and uniform welding.
  3. Positioning Capabilities:
    • The rotator typically offers advanced positioning features, including tilt, rotation, and height adjustment.
    • These adjustments allow for the precise placement of the workpiece, enabling efficient and high-quality welding.
  4. Rotation Control:
    • The rotator incorporates a precise control system that allows operators to regulate the rotation speed and direction of the workpiece.
    • This ensures consistent and uniform welding quality throughout the entire process.
  5. Robust Construction:
    • The 40-ton self-aligning welding rotator is built with heavy-duty materials and a sturdy frame to withstand the significant loads and stresses.
    • Features like reinforced base, high-strength bearings, and durable structural components contribute to its reliability and durability.
  6. Safety Features:
    • Safety is a paramount concern for such a powerful piece of equipment.
    • The rotator may include safety interlocks, overload protection, emergency stop mechanisms, and other features to protect the operator and the equipment.
  7. Power Source:
    • The 40-ton self-aligning welding rotator may be powered by hydraulic, electric, or a combination of systems to provide the necessary torque and precision for rotating and aligning the heavy workpieces.

This type of high-capacity, self-aligning welding rotator is commonly used in industries such as shipbuilding, heavy machinery manufacturing, pressure vessel fabrication, and large-scale construction projects. It enables efficient and precise welding of massive components, improving productivity and weld quality while reducing the need for manual adjustments.

✧ Main Specification

Model SAR-40 Welding Roller
Turning Capacity 40 tons maximum
Loading Capacity-Drive 20 tons maximum
Loading Capacity-Idler 20 tons maximum
Vessel size 500~4000mm
Adjust Way Self aligning roller
Motor Rotation Power 2*1.5KW
Rotation Speed 100-1000mm/min Digital display
Speed control Variable frequency driver
Roller wheels Steel coated with PU type
Control system Remote hand control box & Foot pedal switch
Color RAL3003 RED & 9005 BLACK / Customized
 Options Large diameter capacity
Motorized traveling wheels basis
Wireless hand control box

✧ Spare Parts Brand

For international business, Weldsuccess use all the famous spare parts brand to ensure the welding rotators with long time using life. Even the spare parts broken after years later, the end user also can replace the spare parts easily at the local market.
1.Frequency changer is from Damfoss brand.
2.Motor is from Invertek or ABB brand.
3.Electric elements is Schneider brand.

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✧ Control System

1.Remote Hand control box with Rotation speed display, Forward , Reverse, Power Lights and Emergency Stop functions, which will be easy for work to control it.
2.Main electric cabinet with power switch,Power Lights, Alarm , Reset functions and Emergency Stop functions.
3.Wireless hand control box is available in 30m signal receiver.

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✧ Production Progress

WELDSUCCESS as a manufacturer, we produce the welding rotators from the original steel plates cutting, welding, mechanical treatment, drill holes, assembly, painting and final testing.
In this way, we will control all the production process is under our ISO 9001:2015 quality management system. And ensure our customer will receive a high quality products.
Till now, we export our welding rotators to USA, UK, ITLAY, SPAIN, HOLLAND, THAILAND, VIETNAM, DUBAI AND Saudi Arabia etc. More than 30 countries.

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