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20-Ton Self Aligning Welding Rotator

Short Description:

Model :SAR-20 Welding Roller
Turning Capacity:30 tons maximum
Loading Capacity-Drive:10 tons maximum
Loading Capacity-Idler:10 tons maximum
Vessel size:500~3500mm
Adjust Way :Self aligning roller

Product Detail

Product Tags

✧ Introduction

20-ton self-aligning welding rotator is a specialized piece of equipment used in welding operations to position, rotate, and automatically align large and heavy workpieces. It is designed to handle workpieces weighing up to 20 tons, providing stability, controlled movement, and precise alignment during welding processes.

Here are some key features and characteristics of a 20-ton self-aligning welding rotator:

Load Capacity: The rotator is capable of supporting and rotating workpieces with a maximum weight capacity of 20 metric tons. This makes it suitable for handling large and heavy-duty components, such as pressure vessels, tanks, and heavy machinery parts.

Self-Alignment: The key feature of this rotator is its self-aligning capability. It incorporates advanced sensors and control systems that can automatically detect and adjust the position of the workpiece to maintain proper alignment during rotation. This helps ensure consistent and uniform welding quality.

Positioning Capabilities: The 20-ton self-aligning welding rotator typically offers adjustable positioning features, such as tilting, rotating, and height adjustment. These adjustments allow for optimal positioning of the workpiece, enabling efficient and precise welding.

Rotation Control: The rotator includes a control system that allows operators to precisely control the rotation speed and direction of the workpiece. This ensures consistent and uniform welding quality throughout the process.

Robust Construction: The rotator is built with heavy-duty materials and a sturdy frame to ensure stability and durability under the load of the workpiece. This includes features like reinforced base, heavy-duty bearings, and high-strength structural components.

Safety Features: Safety is a crucial consideration for heavy-duty welding equipment. The 20-ton self-aligning welding rotator may include features like overload protection, emergency stop mechanisms, and safety interlocks to protect the operator and the equipment during operation.

Reliable Power Source: The rotator may be powered by hydraulic, electric, or a combination of systems to provide the necessary torque and precision for rotating and aligning the heavy workpieces.

The 20-ton self-aligning welding rotator is commonly used in industries such as shipbuilding, heavy machinery manufacturing, pressure vessel fabrication, and large-scale construction projects. It enables efficient and precise welding of heavy-duty components, improving productivity and weld quality while reducing the need for manual adjustments.

✧ Main Specification

Model SAR-20 Welding Roller
Turning Capacity 20 tons maximum
Loading Capacity-Drive 10 tons maximum
Loading Capacity-Idler 10 tons maximum
Vessel size 500~3500mm
Adjust Way Self aligning roller
Motor Rotation Power 2*1.1KW
Rotation Speed 100-1000mm/min Digital display
Speed control Variable frequency driver
Roller wheels Steel coated with PU type
Control system Remote hand control box & Foot pedal switch
Color RAL3003 RED & 9005 BLACK / Customized
 Options Large diameter capacity
Motorized traveling wheels basis
Wireless hand control box

✧ Spare Parts Brand

For international business, Weldsuccess use all the famous spare parts brand to ensure the welding rotators with long time using life. Even the spare parts broken after years later, the end user also can replace the spare parts easily at the local market.
1.Frequency changer is from Damfoss brand.
2.Motor is from Invertek or ABB brand.
3.Electric elements is Schneider brand.

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✧ Control System

1.Remote Hand control box with Rotation speed display, Forward , Reverse, Power Lights and Emergency Stop functions, which will be easy for work to control it.
2.Main electric cabinet with power switch,Power Lights, Alarm , Reset functions and Emergency Stop functions.
3.Wireless hand control box is available in 30m signal receiver.


✧ Production Progress



At Weldsuccess, we offer a comprehensive range of cutting-edge welding automation equipment.

We understand that reliability is crucial for your business. That's why all our equipment undergoes rigorous testing and meets the highest quality standards. You can trust our products to deliver consistent results, every time..

Till now, we export our welding rotators to USA, UK, ITLAY, SPAIN, HOLLAND, THAILAND, VIETNAM, DUBAI AND Saudi Arabia etc. More than 30 countries.


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